Housing construction system

ABSTRACT

A wall surfacing system for providing a secondary ceiling or wall covering structure adjacent a primary structure. The system provides a plurality of elongated structural support rails, each of these support rails have a coupling web with a bearing surface for attachment to the primary structure, a coupling mechanism, and a stringer portion integrally formed with and connecting the coupling web to the coupling mechanism. A plurality of generally planar surface panels are provided. Each panel has an integral interlocking member configured to mate with the coupling mechanism on the support rail. The elongated support rails are secured to primary structures, thereby extending the surface panels to form an aesthetically pleasing covered surface.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part application of U.S. patentapplication Ser. No. 11/214,615 filed on Aug. 30, 2005. This applicationclaims the benefit of U.S. Provisional Application No. 60/614,406, filedon Sep. 29, 2004. The entire disclosure of each of the aboveapplications is incorporated herein by reference.

FIELD OF THE INVENTION

The present invention relates to a housing construction system and,particularly, to a system for providing drop ceilings or wall coveringstructures.

BACKGROUND OF THE INVENTION

A number of different systems and structures exist for providing a dropor suspended ceiling or wall structures in a room. As will beappreciated by those skilled in the art, suspended ceilings areassembled such that they are spaced a predetermined distance belowceiling joists, in contrast to ceilings that are mounted directly onstrips attached to a ceiling joist or an original ceiling structure.Suspended ceilings generally comprise a plurality of individual ceilingtiles. The individual tiles may take a number of overall geometries, butare typically rectangular or square. Many different materials are usedto fabricate ceiling tiles, such as pressed fibrous materials orsynthetic polymers. In particular, it is known to use synthetic resinsto form precast ceiling tiles that are lightweight, washable anddurable. These precast tiles may be provided with an embossed ortextured surface to add an aesthetically pleasing appearance to the tilesurface that is exposed to view when installed.

Many of the most common drop ceiling systems currently in use require acomplicated track system that aligns and supports individual tiles. Itwill be appreciated that for proper installation of the tiles, the gridand tiles must meet a number of geometrical requirements. That is, thefaces of the tiles must generally lie in a single plane so that auniform surface is obtained. The tiles must generally be positioned inorderly arrays of rows and columns, although in some configurations,alternating rows or columns may be offset a predetermined uniformdistance. In any event, the ceiling tiles are generally arranged suchthat a uniform pattern is created. In addition, there must be means bywhich the tiles can accommodate variances in the geometry of the ceilingspace at corners, pillars and the like, as well as around the perimeterof the ceiling space. These systems are complicated and requiresubstantial amounts of time to assemble.

SUMMARY OF THE INVENTION

In one aspect, the present invention provides a construction kit forsecuring a secondary ceiling structure to a base member. The kitincludes a plurality of elongated structural support members, eachhaving a base coupling portion with a mounting surface configured tofixedly attach to the base member. A coupling mechanism is integrallyformed with and longitudinally extends along the length of the supportmember. A plurality of substantially planar wall structures are providedhaving an interior major surface and an opposite exterior major surface.At least one outwardly facing wall structure coupling mechanism isintegrally formed with the interior major surface of the wall structuresand is configured to interlock with the support member couplingmechanism, thereby securing the wall structures to the support members.

In another aspect, the present invention provides a wall surfacingsystem for providing a secondary ceiling or wall covering structureadjacent a primary structure. The system includes a plurality ofelongated structural support rails, each support rail having a couplingweb with a bearing surface for attachment to the primary structure, acoupling mechanism, and a fixed length stringer portion integrallyformed with and connecting the coupling web to the coupling mechanism. Aplurality of generally planar surface panels are provided. Each panelhas an integral interlocking member configured to mate with the couplingmechanism on the support rail. The elongated support rails are securedto primary structures, thereby suspending the surface panels to form anaesthetically pleasing covered surface.

As such, it is an object of the present invention to provide an interiorsurfacing system, such as a suspended ceiling or wall system that iseasy to install and provides a generally uninterrupted interior surface.

The foregoing and other objects, features and advantages of theinvention will be apparent from the following more particulardescription in the preferred embodiments of the invention as illustratedin the accompanying drawings. Further areas of applicability of thepresent invention will become apparent from the detailed descriptionprovided hereinafter. It should be understood that the detaileddescription, drawings, and specific examples, while indicating preferredembodiments of the invention, are intended for purposes of illustrationonly and are not intended to limit the scope of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

The present invention will become more fully understood from thedetailed description and the accompanying drawings, wherein:

FIG. 1 represents one embodiment of a drop ceiling system according tothe teachings of the present invention;

FIG. 2 represents an alternate drop ceiling system according to theteachings of the present invention;

FIG. 3 illustrates a partial perspective view of a support memberaccording to one embodiment of the present invention;

FIG. 4 is a cross-sectional view of FIG. 3 taken along the line 4-4;

FIG. 5 illustrates a partial perspective view of a substantially planarceiling or wall covering structure;

FIG. 6 is a cross-sectional view of FIG. 5 taken along the line 6-6;

FIG. 7 illustrates a perspective view of an end piece according to oneembodiment of the present invention;

FIG. 8 is a cross-sectional view of FIG. 7 taken along the line 8-8;

FIG. 9 illustrates a perspective view of a center seam sealing memberaccording to one embodiment of the present invention;

FIG. 10 is a cross-sectional view of FIG. 9 taken along the line 10-10;

FIG. 11 generally represents one embodiment of a wall constructionsystem according to the present invention;

FIG. 12 represents an alternate wall construction system using 2×4studs;

FIG. 13 illustrates various interior and exterior corner membersaccording to one embodiment of the present invention;

FIG. 14 illustrates a modified interior corner member;

FIGS. 15 a and 15 b illustrate a wall construction system for use aroundan I-beam structure;

FIG. 16 represents an alternate construction system assembly;

FIGS. 17 a-17 m illustrate cross-sections of selected variations of thesupport members;

FIGS. 18 a-18 h illustrate cross-sections of various couplings, cornermembers and trim members;

FIGS. 19 a-19 c represent a set of support members having varyingspanner lengths;

FIG. 20 represents a support member with associated electrical supply;

FIG. 21 represents a support member having an associated lighting rod;

FIG. 22 represents a kit of polymer space elements;

FIGS. 23 a and 23 b represent a crown molding element with associatedcoupling features;

FIG. 24 represents a perspective view of a panel member having anassociated insulation pad; and

FIGS. 25 a and 25 b represent a modular light member configured tocouple to the ceiling wall members described herein.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

The following description of the preferred embodiments is merelyexemplary in nature and is in no way intended to limit the invention,its application, or uses.

The present invention relates to an interior housing construction systemfor providing drop ceilings and other wall covering structures. FIGS. 1and 2 generally represent a ceiling construction system 30 configured tobe coupled to a primary structure or base member 32. The base member 32may include several cross-joist members, beams or other similarconstruction members as is known in the art for ceilings and walls. Itis envisioned that the base member 32 can be brick, stone, block, wood,plaster, drywall, wallboard, or similar construction materials as isknown in the art. A plurality of elongated structural support members,or rails 34, are used to support a plurality of substantially planarwall structures, or surface panels 50 at a fixed length L away from thebase member 32.

FIG. 3 illustrates a partial perspective view of a support member 34according to one embodiment of the present invention. FIG. 4 is across-sectional view of FIG. 3 taken along the line 4-4. As shown, thesupport members 34 preferably have a base coupling portion, or couplingweb 36, that has a substantially planar bearing or mounting surface 38.In various embodiments, a stringer member 40, is integrally formed withand disposed between the base coupling portion 36 and a support membercoupling mechanism 42. The stringer member 40 is generally perpendicularto the mounting surface 38 forming a substantially T-shaped or L-shapedbase coupling portion 36, although it should be understood that anysuitable shape could be used. Preferably, the stringer member 40 is of afixed length, although it may be desired to have variable lengthsdepending upon the desired finished appearance and the shape ororientation of the base member 32. In various embodiments, the supportmember coupling mechanism 42 defines at least one longitudinal receivingchannel 44 having integral locking projections, or retaining teethmembers 46. In one embodiment, at least a portion of one of the walls 48of the receiving channel 44 is deformable and configured to receive acorresponding male coupling member.

In various embodiments, the support members 34 are monolithic in designand extruded from PVC or a similar material. One presently preferredmaterial includes such a PVC compound provided by Georgia Gulf Chemicals& Vinyls, LLC, of Madison, Miss. It should be understood that variousother suitable thermoplastics including, but not limited to, nylons canbe used. It should also be noted that the support members 34 of thepresent invention have a cross-section that allows for the extrusion ofpredetermined lengths. This includes various optional trim members thatwill be discussed in more detail below, including end pieces, interiorcorner pieces, exterior corner pieces, center seam members, soffitcovering pieces, and the like.

FIG. 5 illustrates a partial perspective view of a substantially planarceiling or wall covering structure 50. FIG. 6 is a cross-sectional viewof FIG. 5 taken along the line 6-6. As shown, the wall structure 50 hasa front face, or exterior major surface 52, and a coupling face, orinterior major surface 54, that has at least one outwardly facing wallstructure coupling mechanism 56 configured to interlock with the supportmember coupling mechanism 42, thereby securing the wall structure 50 tothe support member 34. In one embodiment, the wall structure couplingmechanism 56 is integral with and extends the entire length of the wallstructure 50. In another embodiment, the coupling mechanism 56 may bediscontinuous or located at an end region of the wall structure 50. Thewall structure 50 may be made of PVC material, pegboard, wood laminate,foam, or other similar construction material. In one embodiment, thewall structure 50 is extruded and can be custom manufactured or cut tosize. In various embodiments, the exterior major surface 52 is texturedor may have a veneer or other finished surface. In various otherembodiments, the exterior major surface 52 can be painted or finishedwith a wallpaper or suitable wall covering, if so desired.

With renewed reference to FIGS. 1 and 2, in various embodiments, thesupport member 34 is coupled to the base member 32 with an appropriatestrength adhesive 58 or mechanical fasteners 60 such as screws or nails.As described above, preferably the support structure coupling mechanism42 is formed having a pair of generally parallel, deformable walls 48that are configured to engage a corresponding wall structure couplingmechanism 56. In one embodiment, the wall structure coupling mechanism56 includes a pair of deformable members 57 that are configured to beinserted between the pair of generally parallel wall members 48. Invarious other embodiments, the coupling mechanism 56 is non-deformableand it should be understood that the mechanism 56 can be of a variety ofshapes and sizes, such as hook or J-shaped.

In various aspects of the present invention, the wall structure members50 are suspended below the base member 32 to form an aestheticallypleasing interior surface. Within the predefined distance, or cavity 33,between the base member 32 and the wall surface structures 50, variouscomponents or auxiliary devices can be encapsulated or hidden from view.Non-limiting examples include HVAC venting and ducts 62, recessed orcanister lights 64, various pipes 66, such as water and gas, and otheritems such as phone wires, speaker wires, cable wires, and the like (notshown). It is envisioned that the wall surface structures 50 are made ofmaterials and arranged in configurations which allow for the cutting ofthe wall surface structure 50 to allow ducts 62 or lights 64 to breachthe wall surface structures 50. In certain embodiments, the supportmembers 34 are designed having means for supporting such auxiliarydevices with an additional supporting surface 68 or the like. Thesupport members can also be provided with clips or areas to rest lights64, cables, speaker wires, phone wires, or the like.

In various embodiments, it is desirable to use trim members, such as endpieces 70, which are used to support the wall surface structures 50along end areas such as walls. As shown in FIGS. 1 and 2, an edgeportion 72 of the wall structure 50 can be supported by a supportsurface such as a flange 74. FIG. 7 illustrates an alternative design ofan end piece 70. FIG. 8 is a cross-sectional view of FIG. 7 taken alongthe line 8-8. The end piece 70 includes a base coupling portion 76 witha mounting surface 77 configured to be secured to the base member 32.The base coupling portion has an integral stringer member 78 connectedto an end piece coupling mechanism 80. As shown in one embodiment, theend piece coupling mechanism consists of two generally parallel members82 forming an elongated receiving channel 84 configured to slidinglyreceive and secure an edge 72 of the wall structure 50.

Additionally shown in FIG. 1 is a center seam member 86 optionally usedto any cover any gaps 87 or seam areas between adjacent surfacestructures 50. FIG. 9 illustrates a partial perspective view of oneembodiment of a center seam sealing member 86. FIG. 10 is across-sectional view of FIG. 9 taken along the line 10-10. As shown, theseam sealing member 86 generally comprises a flat or slightly curvedcover portion 88 having an integrally formed seam coupling mechanism 90.In one embodiment, the coupling mechanism 90 includes two substantiallyparallel coupling members 92 that are preferably deformable andoptionally having at least one interlocking projection 94 to couple withthe support member coupling mechanism 42. Once in position, the ends 96of the cover member 88 preferably abut and/or support the edges 72 ofthe wall structures 50 for an aesthetically pleasing sealed finish. Incertain embodiments, it may be desirable to simply provide an overlap 89of wall structures 50 as shown in FIG. 2.

FIG. 11 generally represents one embodiment of a wall constructionsystem 100 according to the present invention, configured similar to theceiling construction system 30 and coupled to a similar primarystructure or base member 32. In this regard, the elongated structuralsupport members 34, or rails, are configured to be fastened to a solidwall surface 102 or similar base member. As with the ceilingconstruction system 30, there are several types of support members 34that are configured to support a wall panel or structure 42. It isenvisioned that the wall surface 102 is brick, stone, block, wood,plaster, wallboard, or similar construction such that the flat mountingsurface 36 of the support member 34 is glued or mechanically fastened tothe wall surface 102. This coupling web 36 is similarly coupled to asupport member mating feature or coupling mechanism 42 through astringer 40. The wall support structure 50 may be board made of PVCmaterial, pegboard, wood laminate, or similar construction material asdescribed above.

FIG. 11 additionally illustrates a second type of support member 34′that is configured to be coupled to an adjacent support member 34 toform a corner construction assembly 104. The corner constructionassembly 104 positions a pair of perpendicularly opposed couplingmechanisms 106, 108 that are configured to couple a pair of female andmale coupling members 110, 112 respectively in a perpendicular fashion.It is envisioned that the wall construction system 100 may also includethe use of wall structures that do not have an integrally formedcoupling mechanism 56. In this instance, an end piece coupling member114 is used. Preferably, the end piece coupling member 114 has means forreceiving an edge region 72 of a wall support member 50, such as alongitudinally extending receiving channel, configured to slidinglyreceive and secure an edge 72 of the wall structure 50 to a supportmember 34. As shown, the space between the wall structure 50 and thebase surface 102 forms a defined cavity 33 that can conceal items suchas HVAC ducts 62, wall sockets 65, water or gas pipes 66, insulationmaterials, and the like.

In certain embodiments, it may be desired to incorporate room partitions116 that physically extend outward from a main portion of the wallstructure 100 operable to separate a larger area into one or moresmaller areas. The room partitions generally include the use of variouscombinations of similar wall structures 50 support members 34, 34′. Invarious embodiments, one can incorporate spacer materials 118 that aredisposed between the surface panels 50 of the partition 116.Non-limiting examples of spacer materials 118 typically include foamsound or thermal insulation that serves to audibly separate one roomfrom another. In certain embodiments, the wall structures 50 couple tosupport members 34, 34′ that are additionally configured to couple withthe spacer materials 118 with a suitable coupling mechanism 119.

As best shown in FIG. 12, the support members 34 can be designed andconfigured to couple with standard construction materials such as a 2×4stud member 120. The 2×4 stud members 120 can be conventionally used asnormal to frame a given space. As can be seen, modified support members121, 123 provide support member coupling mechanisms 42 on both ends ofthe support member 121, 123 to incorporate the components of the system100 as described above and below. It should be understood that thesupport members can have outwardly extending 121 or inwardly extending123 coupling mechanisms, or a combination thereof.

As best seen in FIG. 13, the various support members 34, 34″ may bedirectly coupled to a bearing surface of a wall or ceiling 102 withoutthe use of a stringer member 40. In various embodiments, the interiorand exterior corner trim members 122, 124 can be provided with mountingfeatures configured to couple interior and exterior corner seams. Thesemembers 122, 124 typically have a stringer portion 125 and a cornercoupling mechanism 126 at a proximal end of the stringer portion 125. Atthe distal end are a pair of end members 128 configured to cover a gapbetween the surface panels 50 and preferably abut and/or support theedges 72 of the wall structures 50 for an aesthetically pleasing sealedfinish.

FIG. 14 illustrates the use of a modified corner member 130. As shown,the corner member comprises a pair of longitudinally extending receivingchannels 132 configured to slidingly receive and secure an edge 72 ofthe wall structure 50. As shown in one embodiment, the corner member 130further has a pair of coupling mechanisms 134 operable to couple withthe support members 34.

FIGS. 15 a and 15 b represent the use of the wall construction system100 to surround an I-beam structure 135. As can be seen, the system 100utilizes modified corner mounting support members 136 that have couplingmechanisms 138 a, 138 b located perpendicular to one another.Additionally shown is a first angular corner member 140 having areceiving channel 141 adjacent a biased corner flange 142. Also shown isanother L-shaped corner member 144. As best seen in FIG. 15 b, theL-shaped corner member has a pair of coupling flanges defining elongatedreceiving channels 132 configured to slidingly receive and secure anedge 72 of the wall structure 50. Additionally shown are couplingmembers 144 that are adhered directly to the I-beam 135 using adhesive.

FIG. 16 represents an alternate construction system 150 showing the useof an alternate type of panel or wall structure 152. The alternate wallstructure 152 defines a plurality of coupling slots 154 configured tomate with the coupling features of the various support members 34. Inthis regard, the coupling mechanisms 42 of the support members mayinclude a key-shaped member which is configured to interlock with thecoupling slots 154 of the alternate wall structures 152. In variousembodiments, the support members 34 and wall structure couplingmechanisms each have a plurality of corresponding attachment sites, thusminimizing any wasted material due to inexact measurements or the like.

FIGS. 17 a-17 m represent cross-sections of selected variations of thesupport members 34, 34′, 34″ according to the principles of the presentinvention. As can be seen, the coupling mechanisms 42 can either have amale or female coupling configuration, or any combination thereof.Additionally, these mechanisms 42 can be formed having features offsetperpendicular to one another that allows for perpendicular joining ofsurface components. In various embodiments, it may be desirable to usemore than one support member in series. In this manner, one of thesupport members serves as a spacing extension member configured forpositioning between a support member 34 and the wall structure 50 whenextra length is needed. In certain embodiments, the support member hasmore than one stringer member 40.

Various support members 34′ can be used to couple various other supportmembers 34 together to provide mounting points for the wall structures50. It should be understood that they can be used in combination to formcomplex support structures as desired for the particular use orapplication. In this regard, it should be understood that the variousdeformable male and female coupling members are interchangeable with oneanother and all of the various combinations are within the scope of thepresent invention. These coupling members allow for the disengagement ofthe members when a predetermined load is applied to the fasciacomponents 42.

FIGS. 18 a-18 h represent cross-sections of various couplings, cornermembers, and trim members as shown in FIGS. 1-16. It should beunderstood that the couplings and members can be used both singly and incombination with one another, all of which are contemplated by thepresent invention.

FIGS. 19 a-19 c represent a set of supporting members having varyingspanner lengths according to the present teachings. Shown is a mountingmember 170 having a pair of stringer members 172. The stringer members173 are generally parallel and coupled together at a first mounting endof 174. At a second end, the stringer members 172 are tied together witha coupling member 174. The stringer members 172, coupling member 179,and mounting end 174 form a closed box section 176 that can span thelength of the mounting member 170. Disposed at the second end is thefirst and second coupling mechanisms 180. The coupling mechanism definesa pair of coupling channels 182. The coupling channels 182 can havegenerally square cross-sections 184 and are configured to couple withthe panel coupling members as generally described and shown above. Thesquare cross-sections 184 have three generally flat coupling sides. Oneside 186 is defined on a portion of the stringer members 172. As shownin FIG. 18 c, the stringer member 172 can form the entire length of theflat coupling side 186. The second and third coupling sides 188 can becantileveringly attached to the stringer member 172. The second couplingside is generally perpendicular to the first and second coupling sides.Disposed between the first and third flat sides is a pair 192 ofcoupling surfaces.

As best seen in FIG. 20, the support members can have associatedelectrical contacts 194 and transmission lines 196. The lines or wirescan be disposed within the closed channel. The contacts 194 can be founddisposed within the square coupling channels 82. These contacts 194 canbe used to transmit data or power to lighting and can run the entirelength of the channel or can be intermittently disposed therein.

FIG. 21 represents a support member having an integral light producingmember 200. The light 200 is coupled to the second end of the closedbox. As described and shown above, the coupling members can be used tocouple ceiling members thereto. FIG. 22 represents a kit of spacers orshims 201 which can be positioned between the support member and theceiling.

FIGS. 23 a and 23 b represent side and perspective views of a crownmolding member 120 according to the present teachings. The member 120has a stand-off portion 122 which locates the mounting 120 a fixeddistance from an upper mounting surface 124. Generally perpendicular tothe stand-off portion is a wall engagement surface 126. Disposed betweenthe wall engagement surface 126 is a stand-off flange 128 which properlyspaces the decorative surface 130. Associated with the stand-off flange128 is a coupling member 132 configured to couple the crown molding to aceiling member (see above).

As shown in FIG. 24, a ceiling member 140 having an associatedinsulation material 142 disposed thereon. Between a layer of choppedfiber insulation 142 and the panel 140 can be a layer of adhesive 144.The insulation layer can be formed of pressed polymer, fiber, glassfibers, or mixtures thereof.

FIGS. 25 a and 25 b represent side and perspective views of the lightsupport members coupled to the support members described above. Shown isa panel member 140 having an incorporated light reflector. The panelmember 140 has coupling flanges 146 as described above which couple thepanel to the coupling member 170. Also shown is a pair of connectors 148which electrically couple the fixture to a power source. It isenvisioned the light element can be a low voltage light emitting diode.The LED can be powered through the contacts described in FIG. 20.

The description of the invention is merely exemplary in nature and,thus, variations that do not depart from the gist of the invention areintended to be within the scope of the invention. Such variations arenot to be regarded as a departure from the spirit and scope of theinvention. For example, while the present invention generally refers toa housing construction system for providing interior surfaces, such asdrop ceilings and other wall covering structures, it is contemplatedthat the present invention can also be used to provide exteriorsurfaces, such as for use under decks and the like.

1. A construction kit for securing a secondary ceiling structure to abase member, the kit comprising: a plurality of elongated structuralsupport members, each said support member comprising a base couplingportion having first and second edges and a planar mounting surfacetherebetween, said mounting surface configured to fixedly attach to thebase member, and at least one support member coupling mechanismintegrally formed with and longitudinally extending a length of saidsupport member; a plurality of substantially planar wall structures,each said wall structure having an interior major surface and anopposite exterior major surface; at least one outwardly facing wallstructure coupling mechanism integrally formed with said interior majorsurface of each of said wall structures, extending substantially anentire length of each of said wall structures, and configured tointerlock with said support member coupling mechanism, thereby securingsaid wall structures to said support members; said support membercoupling mechanism extends substantially an entire length of said planarwall structures and parallel to said outwardly facing wall structurecoupling mechanism such that said outwardly facing wall structurecoupling mechanism; said support member coupling mechanism having twosubstantially parallel stringer members extending from said base, saidstringer members having first respective ends attached to said basecoupling portion second ends connected to a strip, whereby the basecoupling portion, stringer members and strip form an enclosure; saidsupport member further comprising a supporting member cantileveringlycoupled to and extending substantially perpendicular from each stringermember between the first and second ends of each respective stringermember, and a wall member extending substantially perpendicular from anend of said support surface, said stringer member, said supportingsurface and said wall member forming a channel receiving said couplingmechanism; and an insulated panel member having a locking memberconfigured to couple the panel to one of the channel members.
 2. Theconstruction kit according to claim 1, wherein said channel furthercomprises integral locking projections, said channel extending an entirelength of said elongated support member.
 3. The construction kitaccording to claim 2, wherein said wall structure coupling mechanismcomprises a male coupling member that extends an entire length of saidwall structure.
 4. The construction kit according to claim 1, wherein atleast one of said support member and wall structure coupling mechanismsis deformable.
 5. The construction kit according to claim 1, wherein atleast one of said support member and wall structure coupling mechanismscomprise an integral locking projection.
 6. The construction kitaccording to claim 1, further comprising a plurality of mechanicalfasteners configured to secure said base coupling portion to the basemember.
 7. The construction kit according to claim 1, further comprisingat least one sealing trim member selected from the group consisting ofan end member, an interior corner member, an exterior corner member, anda center seam member.
 8. The construction kit according to claim 1,wherein said support member coupling mechanism comprises at least onefemale receiving member and said wall structure coupling mechanismcomprises at least one corresponding male coupling member.
 9. Theconstruction kit according to claim 1, wherein said support member andwall structure coupling mechanisms comprise a plurality of correspondingattachment sites.
 10. The construction kit according to claim 1, furthercomprising at least one spacing extension member configured forpositioning between said support member and said wall structure.
 11. Theconstruction kit according to claim 1, wherein said support membersfurther comprise an electrically conductive member.
 12. An interiorsurfacing system for providing a secondary wall covering structureadjacent a primary structure, the system comprising: a plurality ofelongated structural support rails, said support rails comprising acoupling web having first and second edges and a planar bearing surfacetherebetween, said bearing surface being configured for attachment tothe primary structure, a coupling mechanism, and at least one stringerportion integrally formed with and connecting said coupling web to saidcoupling mechanism; a generally planar insulated surface panel, saidsurface panel comprising at least one integral interlocking member thatextends substantially an entire length of said surface panel and isconfigured to mate with said longitudinal receiving channels of saidcoupling mechanism; said at least one stringer comprises twosubstantially parallel stringer members extending from said couplingweb, said stringer members having first respective ends attached to saidcoupling web and second ends connected to a strip, whereby the couplingweb, stringer members and strip form an enclosure; said support memberfurther comprising a supporting member cantileveringly coupled to andextending substantially perpendicular from each stringer member betweenthe first and second ends of each respective stringer member, and wallmember extending substantially perpendicular from an end of said supportsurface, said stringer member, said supporting surface and said wallmember forming a channel receiving said interlocking member; saidchannel extending along substantially an entire length of said surfacepanels and parallel to said integral interlocking member.
 13. Theinterior surfacing system according to claim 12, wherein saidinterlocking member comprises at least two deformable members configuredto securely engage said coupling mechanism.
 14. The interior surfacingsystem according to claim 12, wherein at least one of said plurality ofsupport rails is configured to interlock with an adjacent support rail.15. The interior surfacing system according to claim 12, wherein atleast one of said plurality of support rails comprises two or morecoupling mechanisms disposed perpendicular to one another.
 16. Theinterior surfacing system according to claim 12, further comprising atleast one trim member selected from the group consisting of an endmember, an interior crown molding corner member, an exterior cornermember, and a center seam member.
 17. The interior surfacing systemaccording to claim 16, wherein said trim member comprises at least oneelongated receiving channel configured to slidingly secure an end ofsaid surface panel.
 18. A ceiling construction assembly for securing aceiling structure to a ceiling base member, the assembly comprising: asubstantially planar ceiling structure, said ceiling structure having aninsulated interior major surface and an opposite exterior major surface,said interior major surface having at least one outwardly facing,deformable wall structure coupling mechanism integrally formed thereonthat extends substantially an entire length of said ceiling structure,said ceiling structure coupling mechanism includes a base, a firstsemicircular deformable member extending from said base, a secondsemicircular deformable member extending from said base, and a gapbetween an end of said first semicircular deformable member opposite tosaid base and an end of said second semicircular deformable memberopposite to said base; a plurality of monolithic structural supportmembers configured to fasten respective said ceiling structure a fixeddistance from the base member, each of said support members comprising abase coupling portion having first and second edges and a substantiallyplanar mounting surface therebetween, at least one support membercoupling mechanism longitudinally extending a length of said supportmember and configured to removably fasten said wall structure to saidsupport member, and a fixed length stringer member connecting said basecoupling portion to said support member coupling mechanism; wherein saidat least one stringer comprises two substantially parallel stringermembers extending from said base coupling portion, said stringer membershaving first respective ends attached to said base coupling portion andsecond ends connected to a strip, whereby said base coupling portion,stringer members and strip form an enclosure; said support memberfurther comprising a supporting surface extending substantiallyperpendicular from each stringer member between the first and secondends of each respective stringer member, and the ceiling memberextending substantially perpendicular from an end of said supportsurface, said stringer member, said supporting surface and ceilingmember forming a channel receiving said coupling mechanism, said channelextending substantially an entire length of said wall structure andparallel to said ceiling structure coupling mechanism such that saidceiling structure coupling mechanism is configured to interlock with oneof said channels substantially along an entire length of said supportmember, wherein said mounting surface is configured to be coupled to theceiling base member.